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HV, EV Chargers (terminals)and Connectors

Project type

Industrial

Date

August 2018 - March 2020

Location

Aptiv Connection Systems, Chennai. India

Description

Mechanical Design Engineer specializing in the development of production-ready, high-voltage interconnect systems engineered for harsh environments. Resolved complex, competing constraints by optimizing creepage/clearance, heat dissipation, EMI/EMC shielding, and IP67 sealing to meet strict USCAR-2 and UL94 standards. Utilizing ASME Y14.5 GD&T and rigorous tolerance stack-up analyses to eliminate interface reliability issues and ensure robust contact alignment. Adept at resolving critical structural and vibration failures through targeted preload retention strategies, successfully securing V1 validation ratings. A cross-functional collaborator experienced in leveraging PLM systems for meticulous BOM management, CAD version control, and ECR/ECN execution to deliver flawless, regulated product launches.